- Selection required material and table technology
- Manufacturing of the lid and sidewall
- Table front assembly
- Installing the control unit
Owners of manual circular saws often think about improving this tool, because for all its advantages, it cannot 100% replace a full-fledged circular saw. It is quite possible to convert a hand saw to a stationary one by making a table for circular saw.
Drawings of the device with an elbow ratchet
Therefore, they must be regulated. In principle, one should always pay attention to the stability of the saw when buying a table saw. If it's not guaranteed, it can be very dangerous to use. If the table saw is not equipped with its own frame, at least the rubber stopper should be on the bottom. This reduces the risk that the saw may slip during use.
Finally, you should pay attention to the purchase of a carpentry saw for dust removal. In principle, each model is equipped with a dust extraction system. But you must make sure that the connection is located below the saw. The location of the suction is important because otherwise the suction hose can get in the way. So dust extraction is also suitable, you should buy a table saw on a universal joint so that it is compatible with various systems.
A circular saw is necessary for precise longitudinal and transverse cutting in wood and metal.
There are many ways to correct imperfections hand tool. One of them is buying a new circular saw. But since you have already become the owner of a hand-held circular saw, then your plans include its direct use. Then why not make your own table specifically for a circular saw, with which you can turn circular saw to a stationary machine. Well, as a result, in addition to satisfaction from a job well done, you will have the planned result and experience in this industry. In the event that you already have an unusable, but still strong table (for any purpose), you can use it as a bed. But if there is nothing like this on the farm, then use the tips to create a support table for your circular saw.
Saw Table Differences
The differences in the table saw can be varied, here it is the same as with the circular saw. There are differences in motor performance, depths of cut and settings from the table, as well as when changing the saw blade. Thus, there are table saws in which the replacement of the saw blade is not possible without special efforts. It's easy when you have to change saw blades often and not an unimportant factor. Of course, there are big differences in size and weight.
This can be seen from a good table saw
In processing, you can see a good table saw. Here is a simple principle: less plastic, all the better. One of them is characterized not only by good craftsmanship and powerful engine but also their work. First of all, the settings options should be emphasized here. You can see a good table saw on the accessories. For example, if there is an offer for wear parts or, for example, accessories such as table extensions.
Selection of the necessary material and table manufacturing technology
To make a table for a circular saw from plywood, it must be processed with special tools.
As working surface, how the best option, we recommend choosing Finnish plywood. There are a number of significant reasons for this. The material is laminated, which will ensure good sliding of the workpieces on the working surface of the table. In addition, the thickness of the material can withstand enough big weight. These plates are moisture resistant and at the same time have all the properties of wood and are quite easy to process, which is very important.
What is a table saw for?
A table top is especially useful compared to a portable circular saw if you want to see more wood. Table saws are not suitable for more precise cutting work. Most saws, whether circular, circular, or circular, are equipped with a saw blade. This is usually a saw blade with a coarse toothed rim. This results in the wood being able to fight properly when cut. If you don't want this, for example because you want to make a clean section, you will need a fine-toothed saw blade.
To make a table, you can even use plain plywood 20 mm thick, but then it needs to be further processed special formulations or later cover the table with a sheet of textolite or steel.
Simple boards with a thickness of at least 40 mm are suitable for the manufacture of all drawers. And for legs you can use not only wooden blocks or boards, but also profile pipes.
Manufacturing of the lid and sidewall
Whether the saw blade has coarse or fine gear, the number of teeth on the saw blade. A rough saw blade has up to 24 teeth, a soft saw blade has 36 teeth. But there are also very thin saw blades that have 72 teeth serrated teeth. If you want to buy a saw blade for your saw, you should pay attention to right size. Depending on the saw, there are different sizes. First of all, drilling cannot be neglected. For example, using a circular saw, in this case the material must be sure that the blade is made of carbide.
It is necessary to clarify before starting work that the use circular table will significantly reduce the cutting depth of the disc plate, just the thickness of the table top. Only if the saw has a disc bigger size, it will not affect the work in any way.
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Manufacturing of the lid and sidewall
Much has already been written about what to look for when buying a circular saw. Below you will find a purchase recommendation for a circular, table and circular saw. So you can handle soft and solid wood. The cutting depth is up to 70 mm with the possibility of tilting up to 56 degrees.
In addition to cutting depth, the table angle can also be adjusted. It is equipped with an extraction adapter. The tabletop is supplied with a saw blade with a diameter of 250 mm and a hole of 30 mm. The circular saw has a powerful drive and a high cutting depth of 74 mm. The saw blade has a diameter of 254 mm. With the handwheel, you can adjust the cutting depth and angle of the circular saw. The circular saw is equipped with an extraction connection. We emphasize that the circular saw is still theirs. additional function. It is also equipped with a router.
Before making a table for a circular saw on your own even at the stage of choosing its size, it is necessary to take into account the fact that the dimensions of the table must correspond to the dimensions of the workpieces with which you will work. That is, when working, they must be completely placed on the countertop, since the accuracy with which you can then process them depends very much on this. You can make one more improvement. Attach a jigsaw and a planer to the lid of the same table from below, if you use these tools, you will provide yourself with a convenient multifunctional machine.
Miniature versions are more manageable than their "cousins" standard size. They are lighter, more compact, while maintaining good performance. For circular saws, mini models are popular for these features and more. You will also find on our page a trading guide that includes criteria that are most useful and important in such tools that you should look for in the first place. We also searched and found products that belong to them. Despite its small size and low weight, it develops 400 watts.
It comes with 3 blades for more versatility. It eliminates all kinds of materials, including some metals. You will receive with his purchase 4 different disks and a case. By knowing the various selection criteria, you will get more easily. If you have chosen a mini circular saw, it is good for its maneuverability. It should be compact enough and have a light weight which can be easily handled. This helps to precisely regulate it without causing excessive fatigue. Its grip also needs to be comfortable, and the ergonomics of its handle play a significant role.
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Table front assembly
From the prepared plywood sheet, following the preliminary calculations of the final dimensions of the table, cut out a rectangle and process its edges. And from below you can immediately apply markings for fastening. Lean the circular to the inside of the lid, outline its contour, and then make a cutout corresponding to the contour with a file. In the case when it is expected to work with blanks under different angles, this slot should be wider at the top than at the back.
The visibility of the cut line is also essential for an accurate cut. Available or optional blades have great importance. They will be selected according to the material you are planning to cut and are usually tungsten carbide with different teeth, both for the number of teeth and their alignment. Those with 18 teeth are meant to conifers, 30 teeth for chipboard, 44 teeth for plastic or other soft materials, 60 teeth for precise cuts or non-ferrous metals.
You can also find mini circular saws using diamond abrasive discs, very useful for cutting particularly hard materials such as tiles, ceramics, faience, etc. The power of the tool you choose depends on the frequency of use and the hardness of the materials you cut most often. For occasional crafts, about 400W of power is enough. Otherwise, it may go up to 000 watts or more. The price then can go from 50 to more than 9750 rubles.
If you really do not have enough depth of cut, then a few millimeters will immediately need to be removed from the thickness of the countertop.
Using a template to make a table.
Next, we manufacture the side cleavage boards, which serve to improve its support. In addition, you can conveniently place accessories on them that turn the saw on and off. They should be fixed at a distance of 5-10 cm from the edge of the countertop. With this in mind, measure and saw off 4 of these boards. And fasten them with self-tapping screws in the form of a board. On those edges that are adjacent to top cover table, and apply wood glue to the table top itself. Next, attach the sides to the lid and fix them well until the glue dries completely.
Choose a mini circular saw
Also look out for the accessories that come with the mini circular saw because buying options can be costly. Likewise for the tools needed to change the blade. On some models, an accessory can be delivered to facilitate mid-room immersion. Mini circular saw - handy tool for sharp cuts. We will also guide you in this article so that you can use it better. The blades offered or available as options make a big difference in getting the job done.
Carefully approach the choice of the height of the table legs. After all, it will depend on the height of the table how convenient it will be to use for you. The legs are attached to the side rails, you can use screws or screws for this. Be sure to separate screws, nut heads or screws from the wood with special washers.
Delivery content priority
They will be selected according to the material to be cut. You can also find mini circular saws using diamond abrasive blades for extra hard materials like tiles, ceramics, ceramics. Also pay attention to the components in the package with the mini circular saw because buying options can be costly.
Recognize quality products
It does come with three blades, one for wood and its derivatives, the so-called multi-materials, and the third one is actually diamond disk drive for tiles or any hard material. The link can be set to a maximum thickness of 16mm allowed by its 65mm diameter. It is light and its 400W motor is very powerful.
When planning a table, no detail should be left out, so a bounding box must be set.
After you have carefully fixed the legs of the table, they still need to be further strengthened, because the pressure that will necessarily appear in the process of work is incomparable with the load on an ordinary table. That is why there is an urgent need to install additional spacers at the table legs.
Adapt it to cut materials
You will be able to make clean, precise and uneven cuts on laminate flooring, plastic, aluminum, copper, chipboard, plexiglass, drywall and more. To get a neat and clean cut, adjust the blade position so that it protrudes a few inches below the wood, be it plywood or a large piece of solid wood. wooden beam. To do this, loosen and tighten the screw on the back of the device.
Always follow the cutting line
To avoid harm, entrepreneurs first draw cut lines on the tree. You can also help guide to make sure you are right. In this sense, it is also important to work in a well-lit room, especially on an airplane or a stable support.
When planning a table, you should not miss a single detail, they are all important, so there is a need to set a bounding box. It is available on some models, but it is clearly not enough to work with large workpieces.
Pick the length of the bar the same as the length of the countertop. If you feel comfortable, you can let it move along the countertop, or firmly bolt it. Such a limiter can be made both from a bar and from a metal corner.
To have some grip and some strength in your hands
Although this tool does not require Herculean strength to overcome solid wood as an illustration, the user must still hold firm hand on the handle to guide it correctly and compensate for vibrations even by a few millimeters.
Description of this circular saw with rail
The guide saw is the ideal tool for achieving perfect straight cuts. The complete rail system ensures easy and fast straight and precise cutting. The maximum cutting depth reaches 66 mm at a right angle.
Primary processing wooden materials often consists in cutting them. To perform, you can use several types of tools - from manual to electrical models. The most effective is a stationary circular saw, which you can do yourself.
Circular saw design
At the first stage, it is necessary to understand the design features, determine optimal scheme manufacturing. It directly depends on the characteristics of the work performed, the dimensions of the workpiece, the type of wood. Only after that can a circular saw be made with your own hands.
What is needed to make a bed?
It also allows cuts up to 45° and 48mm deep. You also have a parallel pull for more precision. Indeed, it has the peculiarity of having a 350mm long guide rail to precisely cut long pieces. Thus, vertically or horizontally, smoothly move vertical or longitudinal cuts to boards, planks and beams.
Making an emphasis and preparing the necessary holes
In addition, the weight of 5.4 kg is optimal for supporting and guiding the saw. For the safety of the user, the machine is equipped with a double-sided fuse that prevents accidental activation of the machine. The advantage of a guide rail is to make absolutely straight cuts. You no longer need to use a ruler or clip, which between us are sensitive to vibrations and can move at any time, for oriented cuts. The guide rail system is more stable thanks to non-slip seals.
The main component of the saw is a disk, on the end surface of which the cutting teeth are located. They can differ not only in geometric dimensions, but also in the angle of inclination relative to the plane of the disk. To perform cuts, an electric motor is provided in the design. It can be connected to the disc directly (through a shaft) or with the help of a drive torque transmission system. This tool is designed to perform longitudinal and transverse cuts, in some models it is possible to make angular, relative to the plane of the workpiece.
Features of this circular saw with rail
It has a 165mm blade. Its cutting capacity is 54mm at 90° and 38mm at 45° with rail. The saw comes with 3 50 cm rails with two clamps. You'll also find a vacuum cleaner connector and a quick blade change tool. To ensure stability during operation, the rail is equipped with anti-slip pads. Don't forget that the tire has padding strips that provide flawless straight cuts. In addition, the progressive starter allows you to limit vibrations while starting smoothly.
Before you make a circular saw with your own hands, you should choose the depth of processing. To do this, you need to familiarize yourself with the classification of equipment:
- small - from 40 to 46 mm;
- medium - from 55 to 55 mm;
- large - from 65 to 70 mm;
- professional - from 65 to 140 mm.
For housework, it is enough to choose a model with a small or medium cutting depth. If needed complex processing materials - you need a hand-held circular saw. To make vertical cuts, you can make a homemade sawmill.
For woodworking, it is necessary to choose discs with a positive sharpening angle. Otherwise, the wood fibers will not be cut, but torn apart.
Table design for a circular saw
The main component of the future design is a do-it-yourself table. It will house the power unit, cutting tool, control unit and additional components to get the job done.
There are two fundamental various schemes for table design. In the first case, it is designed to work with hand saw. The main task of the support frame is to fix the workpiece and the ability to change the direction of the cuts. Most often, wooden components are used to make a table with your own hands - chipboard sheets, slats and timber.
The sawmill is one of the varieties of circular saws. The difference lies in the lower location of the disk. In this case, the table acts as a bed. It houses the power unit, there is a disk attachment unit, as well as a control system.
During design, the following points must be considered:
- motor power. For housework, it is enough to choose a model with a specific power of up to 800 W;
- cutting depth. Depends on geometric parameters disk;
- rotation frequency. To form an even color, this characteristic must be at least 1600 rpm;
- location of the control unit. It should be as far away from the disk as possible.
Dimensions homemade design depend on the size of the workpiece. For the manufacture of a manual sawmill as a countertop, it is recommended to use a metal sheet. Additionally, stiffeners are mounted at its base.
When choosing a factory saw model for completing a do-it-yourself table, you should provide for the possibility of fastening at the bottom of the table top. To do this, you will need to make an additional transitional mounting block.
Making a circular saw with your own hands
Drawing up a manufacturing scheme depends on the actual availability Supplies. Most attention should be paid to the design of the table. In addition to functionality, it must be stable, withstand maximum pressure without changing its position.
First you need to make a countertop with your own hands. For this on sheet material perform markup. It is best to take a tool and mark the cutouts according to its dimensions. With the help of a milling cutter, a recess is made for mounting the tool. Then you need to install additional components:
- workpiece stop. This is a wooden rail that is attached to the tabletop. Its position can be changed relative to the disk;
- grooves for emphasis. They are milled on the surface of the countertop;
- yardstick. It is installed at the leading edge of the disk. It is necessary for the formation of blanks of a certain width and length;
- clamps. They are an additional component. With their help, the part is rigidly fixed on the table for processing its surface with a hand tool.
After that, according to the actual dimensions of the countertop, it is necessary to make support legs. For this you can use wooden bars 40*40 mm or steel corners. To improve stability, stiffeners are attached between the legs. The saw control unit must be located at the workplace. RCDs and fuses must be installed in case the maximum load of the electric motor is exceeded.
Checking the performance of a do-it-yourself design must be carried out with a gradual increase in load. Workpieces are processed first small size and then the big details.